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Powertrain Axles

Pinion gear & housing

Titan Pinion Gear & Housing system for powertrain axles applications. This is a two-station assembly system for pinion shaft to the housing assembly for a line of wheel loaders for the construction industry. First station is a servo pressing station locating cups in pinion housing and bearing cones on pinion gear shaft. Second station tightens nut on pinion shaft to remove endplay and set preload on tapered roller bearings. Rolling torque is measured automatically to verify bearing preload. Manual material handling with electronically controlled assembly operations. Each step must be completed before operator moves to next stage.

Handles many model variations Heavy-duty ball screw servo presses (No hydraulics) No floor pits for an easy to move floor plan Online electronic work instructions with pictures PC-based data acquisition and control platform Computerized data collection and analysis Manual conveyor with part sensing Plant LAN and database communications Automated calibration routines Multilingual computer display Part scanning Electronic tool holder monitoring ensures correct tooling is used Press to force measurement Press to position measurement Press start position measurement Assembly cycle time /OEE /Operator rate Analysis of performance signatures (press force vs. distance, etc.) Shaft endplay measurement Rolling torque of roller bearing/shaft assembly Handles many model variations Heavy-duty ball screw servo presses (No hydraulics) No floor pits for an easy to move floor plan Online electronic work instructions with pictures PC-based data acquisition and control platform Computerized data collection and analysis Manual conveyor with part sensing Plant LAN and database communications Automated calibration routines Multilingual computer display Part scanning Electronic tool holder monitoring ensures correct tooling is used Press to force measurement Press to position measurement Press start position measurement Assembly cycle time /OEE /Operator rate Analysis of performance signatures (press force vs. distance, etc.) Shaft endplay measurement Rolling torque of roller bearing/shaft assembly
Press to force measurement Press to position measurement Press start position measurement Assembly cycle time / OEE / Operator rate Analysis of performance signatures (press force vs. distance, etc.) Shaft endplay measurement Rolling torque of roller bearing/shaft assembly Press to force measurement Press to position measurement Press start position measurement Assembly cycle time / OEE / Operator rate Analysis of performance signatures (press force vs. distance, etc.) Shaft endplay measurement Rolling torque of roller bearing/shaft assembly
Selected Capabilities
Handles many model variations
Heavy-duty ball screw servo presses (No hydraulics)
No floor pits for an easy to move floor plan
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Pinion Gear & Housing

Overview

This is a two-station assembly system for the pinion shaft to housing assembly for a line of wheel loaders in the construction industry. The first station is a servo pressing station that locates the cups in the pinion housing and the bearing cones on the pinion gear shaft. A second station tightens a nut on the pinion shaft to remove endplay and set preload on the tapered roller bearings. Rolling torque is measured automatically to verify proper bearing preload. Each station uses manual material handling, but assembly operations are electronically controlled to ensure each step is completed before the operator can move on to the next. Bearing preload is measured through shaft rolling torques, which are critical for product quality.

Key Features

Handles many model variations
Heavy-duty ball screw servo presses (No hydraulics)
No floor pits for an easy to move floor plan
Online electronic work instructions with pictures
PC-based data acquisition and control platform
Computerized data collection and analysis
Manual conveyor with part sensing
Plant LAN and database communications
Automated calibration routines
Multilingual computer display
Part scanning
Electronic tool holder monitoring ensures correct tooling is used
Press to force measurement
Press to position measurement
Press start position measurement
Assembly cycle time /OEE /Operator rate
Analysis of performance signatures (press force vs. distance, etc.)
Shaft endplay measurement
Rolling torque of roller bearing/shaft assembly

Tests & Measurements

Press to force measurement
Press to position measurement
Press start position measurement
Assembly cycle time / OEE / Operator rate
Analysis of performance signatures (press force vs. distance, etc.)
Shaft endplay measurement
Rolling torque of roller bearing/shaft assembly

Frequently Asked Questions

The Ascential T&M Pinion Gear & Housing system is designed for powertrain axle applications. It is a two-station assembly system for pinion shaft to housing assembly for a line of wheel loaders in the construction industry, featuring a servo pressing station and a shim selection and verification station.

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