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Roll inspection Tools

Portable calibration unit (PCU)

Battery-powered portable calibration device for field verification of Lismar ET Tester eddy current inspection systems.

Fully portable and self-contained unit Battery-powered operation Adjustable gap distance between roll surface and eddy current sensor Machined slot simulates real spall/crack defects Operates at standard ET Tester inspection speed Low voltage (safe for work floor use) Fully portable and self-contained unit Battery-powered operation Adjustable gap distance between roll surface and eddy current sensor Machined slot simulates real spall/crack defects Operates at standard ET Tester inspection speed Low voltage (safe for work floor use)
Selected Capabilities
Fully portable and self-contained unit
Battery-powered operation
Adjustable gap distance between roll surface and eddy current sensor
Portable Calibration Unit (PCU)

LISMAR’s Portable Calibration Unit (PCU) is a small device used to calibrate our ET Tester. The PCU is mounted on the sensor head of the ET Tester after which the calibration can be performed. The PCU can be used for our DATAMES systems, not LRI.

The PCU has a roll of 50 mm in diameter, with an accurately machined slot parallel to the roll axis; this simulated spall/crack is 0.020 mm wide and 1 mm deep. A motor turns the roll at a preset speed, resulting in a calibration speed of 127 cm/sec on the roll surface. This surface, or tip speed, is the normal ET Tester inspection roll surface speed.

The PCU motor is powered by a battery pack, making the unit completely portable and self-contained. The low voltage power supply ensures a safe calibration procedure on the work floor. The battery pack will have to be recharged occasionally.

The PCU slides over the sensor head of the ET Tester and is held in place by two screws. The gap distance (the distance between the roll surface and eddy current sensor) can be adjusted by turning the screws.

Key Features

Fully portable and self-contained unit
Battery-powered operation
Adjustable gap distance between roll surface and eddy current sensor
Machined slot simulates real spall/crack defects
Operates at standard ET Tester inspection speed
Low voltage (safe for work floor use)

Technical Specifications

Roll Diameter 50 mm
Simulated Defect Width 0.020 mm
Defect Depth 1 mm
Defect Type Machined slot parallel to roll axis
Calibration Speed 127 cm/sec (roll surface tip speed)
Power Source Battery pack (rechargeable)
Voltage Low voltage (safe for work floor use)
Mounting Two screws onto ET Tester sensor head
Gap Adjustment Manual (via screw adjustment)

Frequently Asked Questions

The Portable Calibration Unit (PCU) from Ascential Test & Measurement is a small, battery-powered portable device used to calibrate ET Tester eddy current inspection systems in the field. It can be used with DATAMES systems.

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