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Roll inspection DATAMES

DATAMES – COMBI

Combined Eddy Current and Ultrasonic inspection system for simultaneous surface and subsurface defect detection in industrial rolls.

Integrates Eddy Current Technology and Ultrasonic Technology Detects surface and subsurface defects simultaneously Production tool for immediate go-no go decision making Real-time defect display on operator monitor via DATAMES platform Operator guidance for grinding decisions Compatible with cast and forged rolls Integration option with Ultrasonic Surface Wave Technology Integrates Eddy Current Technology and Ultrasonic Technology Detects surface and subsurface defects simultaneously Production tool for immediate go-no go decision making Real-time defect display on operator monitor via DATAMES platform Operator guidance for grinding decisions Compatible with cast and forged rolls Integration option with Ultrasonic Surface Wave Technology
Selected Capabilities
Integrates Eddy Current Technology and Ultrasonic Technology
Detects surface and subsurface defects simultaneously
Production tool for immediate go-no go decision making
DATAMES – COMBI

The COMBI Tester is based on both Eddy Current Technology and Ultrasonic Technology. The COMBI Tester can simultaneously detect surface (cracks and bruises) and subsurface (cracks, debonding, and inclusions) defects. LISMAR’s COMBI Tester works with the LISMAR DATAMES platform; the DATAMES platform is an integrated part of the COMBI Tester and can display defects in real time. Combined roll testing can be used for both cast and forged rolls.

The concept behind the COMBI Tester is that a grinding machine operator is able to perform a simultaneous surface and subsurface defect inspection during servicing of a roll on the grinding machine. The COMBI Tester is an automatic roll inspection system which does not require human intervention for the interpretation of the scanning results. After the inspection pass, the scanning results are displayed on the operator’s monitor; the operator will be advised to continue grinding, start roughing again, or put the roll on hold for further inspection. Additionally, the COMBI Tester can be paired with LISMAR’s Ultrasonic Surface Wave Technology for the most thorough defect detection.

The COMBI Tester is a production tool for immediate go-no go decision making.

A COMBI Roll Inspection System consists of:

• An ET Tester for the detection of surface defects.
• A UT Tester for the detection of subsurface defects.
• The Probe Positioning System (PPS).
• A DATAMES control cabinet with control and defect evaluation software.

Wesentliche Merkmale

Integrates Eddy Current Technology and Ultrasonic Technology
Detects surface and subsurface defects simultaneously
Production tool for immediate go-no go decision making
Real-time defect display on operator monitor via DATAMES platform
Operator guidance for grinding decisions
Compatible with cast and forged rolls
Integration option with Ultrasonic Surface Wave Technology

Detection Focus

Surface Defects

  • Cracks
  • Bruises

Subsurface Defects

  • Cracks
  • Debonding
  • Inclusions

Core Components

  • ET Tester (surface defect detection)
  • UT Tester (subsurface defect detection)
  • Probe Positioning System (PPS)
  • DATAMES control cabinet with control and defect evaluation software

Frequently Asked Questions

The DATAMES - COMBI from Ascential Test & Measurement is a combined Eddy Current and Ultrasonic inspection system that simultaneously detects surface and subsurface defects in industrial rolls. It works with the DATAMES platform to display defects in real time.

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